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Individual 520.360 GH

Continuous bevel cuts to 60°

The GH line offers stable saw machines for universal application and demanding requirements. Simple, uncomplicated bevel cuts to 60° and a solid, low-vibration design allow broad application.

  • Continuous two-sided bevel cuts to 60°
  • Material tension always under 90° to the contact axis, even with bevel cuts
  • Integrated material rollers up to the saw machine's support tables
  • Large, precise V-guide block for the adjustable saw band guide arm
  • Powered shavings brushes always synchronized to the saw band speed
  • Large, easily visible bevel scale readable right from the pivoting console
  • Vice with full-lift cylinder and special adjustable guide on hardened, ground rails

Description

Innovative standard equipment

The Individual series offers a universal, flexible solution for a broad spectrum of job requirements. The very stable saw design in combination with premium components, such as linear guides, allows high-performance cutting. Bevel cuts up to 60° and the large cutting range cover the requirements for steel construction.

Synchron Die angetriebene Spänebürste läuft stets synchron zur Sägebandgeschwindigkeit.

Synchronization
Powered shavings brush always runs synchronized to the saw band speed.

Präzise und Stabil An beiden Säulen ist der Sägerahmen an hochpräzisen, spielfreien Linearführungen gelagert. Diese Führungen garantieren ein Maximum an Laufruhe und Schnittgenauigkeit.

Precise and stable
On both columns, the saw frame is mounted to high-precision, play-free linear guides. These guides guarantee maximally smooth operation and cutting precision.

Verschleißfrei Der Auflagetisch schwenkt bei Gehrungsschnitten mit dem Sägeband. Dadurch wird der Auflagetisch nicht eingesägt.

No wear
For bevel cuts, the supporttable swivels with the saw band. This ensures that the supporttable is never cut.

Gehrungsklemmung Die Gehrungsklemmung ist direkt an der Vorderseite der Schwenkkonsole angebracht und ermöglicht dadurch einen einfachen, unkomplizierten Arbeitsablauf.

Bevel clamp
The bevel clamp is right on the front of the pivoting console, thus allowing a simple, uncomplicated workflow.

 

Spielfrei Der Spannstock ist auf gehärtet und geschlinen Leisten geführt. Durch die spezielle Formgebung können die Führungsleisten jederzeit nachgestellt und der Spannstock stets spielfrei gehalten werden.

Play-free
The vice is guided on hardened, ground rails. The special design allows the slide rails to be readjusted at any time and the vice to be held play-free.

Präzision Große Führungsschuhe aus vibrationsdämpfenden Guss in Kombination mit Hartmetall-Gleitführungen und verschleissarmen Führungsrollen sorgen für genaue, präzise Schnitte.

Precision
Large guide shoes made of vibration-damping cast material in combination with carbide slideways and low-wear guide rollers make for precise cuts.

Einfach. Klar. Übersichtlich. Das Bedienpult der Individual Halbautomaten ist einfach und übersichtlich gestaltet. Das beleuchtete Display bietet Statusund Fehlerfeldungen in Klartext.

Simple. Clear. Easy to use
The control panel on Individual semi-automatic devices is laid out simply and clearly. The lighted display gives status and error messages in plain text.

Sägebandspannung Zur Serienausstattung gehört unter anderem eine hydraulische Bandspannungsanzeige, sowie eine elektronische Sägebandspannungs- und Sägebandbruch-Kontrolle.

Saw band tensioner
Standard equipment includes a hydraulic band tension display, an electronic monitor for saw blade tension and saw band breakage, and more.

 

005

AFDR
Cutting feed and cutting pressure are set individually at the control panel. The selected cutting pressure is displayed on a manometer.

Vollhubzylinder Großzügig ausgelegte Vollhubzylinder ermöglichen die Spannstockbedienung direkt vom Bedienpanel aus.

Full-lift cylinders
Generously sized full-lift cylinders allow vice operation right from the control panel.

 

011-en

ADFR – The highest precision. Faster cut.

Less wear.

The ADFR system regulates the interplay of the cutting pressure and the cutting feed automatically in real time. A sensor gives the current load on the saw band and regulates the cutting feed according to the shape of the material. For larger cross cuts to the material, the cutting channel lengthens and the saw band's load increases. If the cutting feed in these ranges is not automatically adjusted, the saw band's life drastically decreases or the cutting time significantly drops due to a lower feed.

 

Technical date

Overview of technical data

technical-data-individual-tb

Handling

A system solution for frictionless material flow

The new X handling system offers unprecedented flexibility for tailoring a handling system to individual needs and conditions. Load capacities and automation levels can be adjusted with perfect flexibility and modified at a later time. Besides the roll conveyor in a regular and propelled version, the X system comprises a rich array of options, from vertical rollers, to length measuring systems all the way to cross conveyor units and shifting devices.

  h007-en 

h001-enHigh flexibility
With the new System X roll conveyors, the load capacity can be customized by the number of rollers and support feet used. The roll conveyor's feed profile even allows varying roller and foot distances on the same roll conveyor unit. When needed, additional rollers and/or support feet can be installed at any time.

h002Cross conveyor units
Easy on material in a trolley version, as a chain cross conveyor or as a slide unit with pushing fingers that can be used on both sides.
 
h008
Length measuring systems
The handling program offers simple, precise length measuring systems in almost unlimited lengths for custom adjustment to your requirements. The versions range from a simple, completely manual measuring stop, to a digital measuring stop with hand wheel setting, all the way to a high-precision NC measuring stop with a sensitive limit switch for cutting heavy materials to exact length in coordination with propelled roll conveyors.
 
h004System X-HA
Simple, clear operation with a large display. From the membrane keyboard, the striking arm is pneumatically released or raised and lowered.
 
h005System X-HDA
Simple, clear operation with a large display. From the membrane keyboard, the striking arm is pneumatically released or raised and lowered.
 
h006System X-HNCA
Simple, clear operation with a large display. From the membrane keyboard, the striking arm is pneumatically released or raised and lowered.
 

Downloads

Downloads 

Accessories

Intelligent options for customization

The Individual series of semi-automatic devices comes standard with an incomparable range of equipment. With intelligent options and accessories, the machines can be customized in detail to individual requirements.

z001

Bundle tensioning device
With an easily adjusted hydraulic cylinder, the bundle of material is tightened vertically.

z002

Micro-Spray-System
A fine film of spray lubricant is spread from both sides onto the tooth tips, and onto the saw band clasps for better lubrication.

z003

Hydraulic band tensioner
A powerful, large-dimension hydraulic cylinder is used for tensing the saw band. A pressure switch always keeps the band tension within the ideal range.

z004

Laserliner
The laser projects the exact path of the saw band on the material.

 
z005

Tenzomat
A precise measuring tool for monitoring the saw blade tension when applying new saw bands.

z006

Rinsing pistol for shavings
With its own efficient pump for rinsing accumulated shavings from support surfaces.

z007

Digital bevel display
The digital bevel display is placed right on the bevel clamping lever for easy visibility. A precise magnet system provides definition of 0.1°.

z008

Band path monitor
The saw cut is permanently monitored, and a signal is given if a programmable tolerance has been exceeded.

 
z009

Clamping pressure regulation
A regulating screw is used to adjust the clamping pressure, and the maximum clamping force is shown on a manometer.

z010

Bevel adjustment
Electromechanical bevel adjustment for DGH double bevel band saws. Adjustment expands control and decreases downtime.

z001

Work light
Halogen work light for a bright working area. The light is mounted on a flexible arm and can be adjusted individually.

z012

Connection parts
Suitable connection parts are available for the roll conveyor system of each machine version.